blanket stitching applique shapes in place on an originally designed santa sack

Designing and Making a Santa Sack

Tags: applique, applique stitching, bag, Christmas, fusible applique

I've made santa sacks for all my grandchildren so when my newest granddaughter Ruby came along this year, it was only fair to make her one too. As we are mid way through October already, I realized I shouldn't hold off any longer so grabbed some paper and began. My daughter only had one main simulation and that was too keep with the theme of her bedroom which was Boho rainbows adding a touch of red to represent her name.... and of course, to keep it unique, I designed and drew my own.

So the basis of the design was drawn and some fabrics selected...

possible fabrics to create the applique on Ruby's Boho Rainbow santa sack
possible fabrics
the first draft is created for the santa sack with fabrics selected
initial design is drawn with selected fabrics

I used fusible webbing to create the applique shapes and adjusted these as needed while cutting each shape out.

Boho rainbow applique sections are cut out
rainbow cut out

Since I was using fusible webbing to attach the pieces, they all needed to be reversed. Where this didn't matter too much with the rainbow, it certainly did for her name.

for fusible applique it is important to reverse the pieces so they face the right way when pressed in place - here you can see the letters reversed
use the reversed image to draw onto fusible

My thoughts were to make a pocket sack to cover one end of the rainbow and a cloud to cover the other....

rainbow, sack, and letter appliques are cut out and ready to attach to the background fabric
possible pocket?

....and add a tie made out of fabric for the pocket.

all applique shapes are cut out and an idea is tested for the tie on the pocket
fabric tie added for the pocket

With everything now cut out, it was time to begin pressing it all in place. I started with inner ray of the rainbow working outward....

pressing the applique rainbow rays in place
pressing the rainbow in place

....however as I worked, I decided the tie for the sack was too bulky and the sack itself was too small so changes were made before I finished these off.

Rainbow, sack, presents, and letter appliques are pressed onto the background
everything is now pressed in place ready to start stitching

Now it was time to grab some threads to match the fabrics - sometimes this is more difficult than selecting fabrics but fortunately I have a lot to choose from. I like to unravel the thread slightly to get a better idea of the color over the fabric.

selecting threads to match applique fabrics that are pressed on the santa sack
selecting threads to match the applique fabrics

I decided to use blanket stitch for this stitching - it really suits the Boho theme, but before I start, I will add a thin layer of batting with backing fabric behind it. This makes for a sturdier sack.

Once again, I start with the smallest ray of the rainbow.

blanket stitching by machine using threads to match the applique sections
blanket stitch is used to keep with the theme and stitch the appliques in place

Note: I do my applique stitching through all layers so it is important to have a backing fabric so the fibers of the batting don't get pushed down into the machine. 

A quick look on the back reveals an interesting pattern as I used plain white for a backing fabric. I could consider not covering this. We'll see how that goes. 

blanket stitch on the wrong side
looking at the back of the blanket stitching

I added free-motion swirls to the lollipop and an organza ribbon to the sack before continuing on with her name.

free-motion is used to make swills on lollipop applique and organza ribbon added to applique sack
free-motion swills on lollipop and organza ribbon for tie

That's much less bulky than the fabric tie! 

Now that I've finished the stitching, I can go ahead and make the sack. I created an inner sack to cover the batting and decided that I'd leave the backside of the blanket stitching visible. This did make it a little trickier to stitch but it wasn't too difficult. I sewed the side seams of the sack and once that was completed, I added a boxed bottom on both sections.

boxed bottoms are added to the sack to make it sturdier
stitching in boxed bottoms

The boxed bottom will help the sack stand up especially after Santa has left his parcels!

The inner sack stays reversed with the right side in, and then pushed inside the main sack, then both sections are stitched together around the top. The seam allowance is neatened. In this case, I had a little extra fabric so I used this to cover the seam otherwise a simple overlock or zigzag can be used. I do this because part of the seam is visible at the end.

To finish off, I make a wide opened binding - about 3" wide. This is left open at both ends (on one side of the sack) so a tie can be added to close the sack.

an open binding at least 3" wide is attached to the top edge of the bag so a tie can be threaded through it

Alternatively, I could add another piece of fabric just below and thread a cord through there. Either way works.

Ruby's finished santa sack ready for Christmas 2024 with a Boho rainbow design
Ruby's finished santa sack ready for Christmas 2024

My santa sacks are unique so I don't make patterns for them, but Jennifer has a number of patterns if you want to make one too - each pattern has 2 designs. Check them out by clicking the image below!

clipped images of Jennifer's santa sac patterns and their names
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